RACER 0124 - THE INNOVATIVE SEWING AND EMBROIDERY SOLUTION

 

For decades, sewing and embroidery required separate equipment.

ZSK STICKMASCHINEN, as a manufacturer with a rich history and reputation in the field of durable embroidery machines now integrates both processes into one.

 

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Introduction |  Industries & Applications |  The RACER 0124  |  The Vision System  |  Our Offer |  Download

ZSK STICKMASCHINEN - Nähen und Sticken in Perfektion für Automotive und Interiot
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ZSK – THE PERFECT SEAM

ZSK STICKMASCHINEN's solutions handle fabrics, artificial leather, alcantara and leather, even those laminated on foam or spacer fabric, enabling impressive 3D effects.

 

ZSK supports efficient processes with in-house production of tools, supports the design development process and sample production.

 

From initial concept to automated production, ZSK is your dedicated partner throughout.

Industries and Applications

ZSK sewing and embroidery solutions for Automotive

ZSK sewing and embroidery solutions for Aviation

ZSK sewing and embroidery solutions for caravanning

ZSK sewing and embroidery solutions for yachting

ZSK sewing and embroidery solutions are covering a whole range of interior applications:

 

  • Seating
  • Headrests
  • Door/floor mats
  • Door panels
  • Roof liner
  • Accessories

The RACER 0124 - 1.000 (700)

The RACER 0124 - 1.000 is a high-performance CNC sewing and embroidery machine for leather. The machine is equipped with ZSK's VISION SYSTEM (OPS II), the optical positioning system for the highest stitch precision.

 

More features

Large embroidery fields • Multi-needle embroidery/sewing • Auto Select Bobbin Changer • Process Automation

 

Note: Please move the cursor to the yellow points for info.

--------------------------------------------------------------- Camera and camera protection for the ZSK vision system Auto Select Bobbin Changer Ergonomic mount for T8 and Laptop ZSK F-head for multicolour embroidery with 24 colours" Laptop with ZSK Vision System software T8 Control Unit Status Light

Technical Data RACER 0124-1.000 (700)

Number of Heads/Needles: 1 / 24

Max. Embroidery Field Width: 1.000 mm / 39,4“

Max. Embroidery Field Depth: 700 mm / 27,6“

Max. Embroidery Speed: 1.000 rpm.

Dimensions (WxDxH):
2.580 mm x 1.840 mm x 1.790 mm / 101,5" x 72,5“ x 70,5“

 

Further machine models

ZSK STICKMASCHINEN offers +/- 150 available machine models with a variety of head distances, needles or embroidery f ield sizes. Customer specific models can be developed upon request. Various table plate designs are available to ensure optimal operating or service access, especially for large embroidery field depths.

 

Number of Heads: up to 56

Number of Needles per Head: 6, 9, 12, 18 or 24

Embroidery Speed: up to 2.000 rpm. (R-head)

GSize of thread: 15 - 210 tex

Thread type: Sewing and embroidery thread

Material thicknesses: up to 20 mm

Sewing field size:

  • up to 1.400 x 700 mm for RACER
  • up to 2.100 x 2.500 mm for CHALLENGER.

EMBROIDERING DECORATIVE SEAMS

Utilize countless pre-installed decorative stitches in EPCwin. Create your own decorative stitches and enjoy limitless design freedom.

VISION SYSTEM - PRECISION IS KEY

The also called Optical Positioning System (OPSII) is a camera based system which is needed for perforated leather/fabric (e.g. Alcantara, artifical leather) cut parts to guarentee precise placement of sewing lines/decorative elements within the perforation gaps.

 

ZSK Vision System oder auch OPS II

The system compensates the deviation caused by the lamination, perforation as well as sewing process.

 

For this purpose a variance analysis is made between the inital CAD file and the final cut part. Within a fraction of seconds the software recalculates the position of the sewing lines/decorative elements.

 

This includes enlarging, downsizing and rotation.

 

Besides perforation the system also detects embossed, welded or printed effects on leather/ fabric.

 

Depending on customer needs we are offering two software versions of the Vision System:

Standard and Advanced

Standard

  • Applicable for perforation, embossing, welding and print on leather and fabric
  • Up to 10 scan points per sewing line/decorative element
  • Regocnition of different hole sizes and shapes
  • Detection of different colours 
  • Adjustable to different material heights
  • Easy QR-code creation of each design for efficient production

 

ADVANCED

EDGE DETECTION

Edge detection ensures precise positioning of the stitches regardless of cutting tolerances by measuring the size of the blank with the first and last scan points at the edges of the blank. 

Positive or negative notches in the blank are not a problem, as there are special filter settings for notches. 
Edge detection is a unique ZSK feature that solves the problems of misaligned stitches caused by tolerances from previous processes.

In this context, the software reduces both the scrap rate and machine downtime. Recommended, for example, for production with fine cuts.

VERIFICATION SIZE OF DESIGN VS. FRAME

Before the machine starts to operate the software reviews if the recalculated design still fits to the frame.

 

This avoids machine damages and decreases down times.

 

SELECTION OF HOLE COLOUR

Improved contrast settings between the leather/ fabric colour and the colour of the perforation holes.

 

This allows a considerable relief for working with fabrics like e.g. Alcantara, Dinamica and Suede.

Our Offer

THE PERFECT SEAM

Download

 

ZSK STICKMASCHINEN - Broschüre "THE PERFECT SEAM - Sewing and Embroidery Solutions for Automotive and Interior"

Broschure
THE PERFECT SEAM

Sewing and Embroidery Solutions for Automotive and Interior

 

Download the brochure as PDF (approx. 1.3MB)